Double Deep Pallet Racking

High-density storage with a reduced number of aisles. This racking combines standard pallet racking components with a specialist forklift truck attachment to allow pallets to be stored two deep.

How do double deep racking systems work?

Double deep pallet racking combines standard pallet racking components with a specialist forklift truck attachment to allow pallets to be stored two deep, as well as back-to-back, thereby removing the number of aisles required when compared to a standard single-deep solution.

Generally, the products stored in each of the two locations would be the same; and since the front pallet will need to be removed to access the rear pallet, the last-in-first-out principle applies.

This double deep pallet racking system requires specialised equipment, such as extendable or telescopic forklifts, and generally, requires slightly wider aisles. However, where 100% selectivity is not required, double-deep pallet racking can be a very cost-effective method of increasing space utilisation and operational efficiency.

Is Double Deep Pallet Racking Right For You?

When we look to optimise a warehouse for our customers, this invariably centres on the need to increase space for storage capacity as well as improve throughput and pick efficiency. One option to increase storage capacity within a warehouse facility is through the implementation of a double deep pallet racking system.

With double deep pallet racking, two pallets are placed in the same aisle, one behind the other, offering immediate access to just the front pallet. The rear pallet can only be accessed once the front pallet one has been removed. As the rear pallet has a lower access ratio, this creates a LIFO (Last In First Out) storage system.

System Benefits

  • Enhanced storage capacity as a double deep solution can increase pallet storage count by up to 50%.
  • Operationally flexible: can be reconfigured into standard single-deep and vice-versa.
  • A comparatively high-density and low capital expenditure storage medium to other solutions
  • Well suited for SKUs that have a high stock rotation
  • Eliminates unneeded aisles and increases floor space utilisation
  • Reduced aisles result in a lower level of lighting and electrical infrastructure and power usage
  • Can be adapted to suit most pallets and loadings.

 

Common Uses

Double Deep solutions are very versatile and can cater for a wide range of operations. However, they are particularly suitable for warehouses that possess the following:

  • Products with more than one pallet per Stock Keeping Unit (SKU)
  • Non-perishable stock, where first in first out does not need to be strictly adhered to
  • A good quality stock management system, where restricted pallet access does not represent an operational issue
  • A need for storage capacity that outweighs the requirement for 100% selectivity

Considerations of a Double Deep Pallet Racking System

  • Adapting to a double deep pallet racking system offers increased space efficiency
  • The number of access aisles will be reduced
  • Ideal pallet racking solution for storing multiple pallets of the same product, fewer SKUs and product with a long shelf life
  • Less expensive to install than the Push Back Pallet Racking System which is also a double deep racking system
  • The product type and number of SKUs to be stored in a double deep pallet racking system must be compatible with a LIFO set up
  • Specialist forklift equipment is required to access the rear pallets
  • Installing safety features by fitting pallet racking accessories such as wire mesh or guide rails to assist forklift truck drivers in locating the pallet correctly, as well as protecting stock and other workforce in the facility

Adrian Wilcox

Tim Judge

Damian Chudleigh Smith

Thomas Clarke

Gary Kirk

Adam Hazlewood

Our Experts

At SEC we work together to deliver the best possible result for you, our customer.

Our dedicated and experienced sales teams, data analysts, designers, project managers and customer service staff communicate and collaborate to design and install the best possible system for your needs. Our staff are your project’s most valuable asset, take time to meet some of them here.

Our Team

Service in your industry?

Automotive

Automotive

From bulk storage to small parts, having an optimised warehouse storage solution will ensure your operations are efficiency and flexible to changing customer demands and supply chain challenges.

Building Products

Building Products

Adaptable warehouse storage solutions keep our customers agile and optimised for a wide range of small, medium and over-sized products. Discover some of the technologies we use to achieve high levels of efficiency.

Commercial Office

Commercial Office

Providing a welcoming and productive environment for your employees with have long term benefits. Find out more about innovative sustainable solutions for office environments.

eCommerce

eCommerce

eCommerce relies on efficient and streamlined order processing for fast fulfilment to meet the challenges of today’s online demands. Discover a host of technologies that can make this happen.

Education

Education

We understand the need for flexible and adaptable spaces in all types of educational facilities.  Our experience includes the design and installation of group study spaces, quiet zones, and breakout and reception areas.  We specialise in turnkey solutions that incorporate...

Fashion

Fashion

A huge rise in online purchasing means both order fulfilment and returns processes must be as efficient as possible. Discover the latest technology innovations we use to help our fashion retail customers.

Food & Beverages

Food & Beverages

The Food & Beverage sector has seen a huge increase in the demand for online purchasing as well as more efficient storage solutions due to stock holding. Discover the latest technology innovations we use to help our customers stay fully...

Manufacturing

Manufacturing

Agility is key for the manufacturing sector. Adapting to changing consumer demands and an uncertain supply chain means warehouse storage systems need to deliver on efficiency and space optimisation.

Pharmaceutical

Pharmaceutical

The Pharmaceutical industry relies on accurate picking, rapid fulfilment and short delivery times. Find out some of the technology innovations we use to help our customer reach their goals.

Ports & Harbours

Ports & Harbours

A crucial line in the supply chain calls for accurate and fast offload, storage and onward distribution with optimised warehouse storage capacity and efficiency of stock movement. Learn about the latest innovations we use to help our customers.

Professional Services

Professional Services

Let our industry experts guide you through your next warehouse storage, commercial interiors or cleanroom project using the latest innovations.

Retail

Retail

It’s all about efficiency. Retailers must operate streamlined processes with optimised storage capacity to manage customer demands & overcome supply chain challenges. Discover the latest technology innovations to help.

Warehousing & Logistics (3PL)

Warehousing & Logistics (3PL)

3PLs rely on optimised storage solutions to deliver the speed, accuracy and flexibility for customers’ fulfilment requirements. Find out how we help 3PLs with a range of technologies and innovations.

Wholesale & Distribution

Wholesale & Distribution

With the growing trend for online purchasing, integrating intelligent warehouse design and innovative technologies can deliver efficiency and agility. Find out the latest innovations.

Awards & accreditations for this service

view all awards

UKWA Young Employee of the Year

learn more

Digital Innovation Project (Systems)

learn more

Technology Company of the Year

learn more
SafeContractor

SafeContractor

learn more
Constructionline

Constructionline

learn more
Artificial Intelligence Storage: AI Storage solutions that optimise workflows

The challenge facing any warehouse manager is how to operate a storage facility more efficiently.

Read More
How AI is Used in Warehousing

Explore our guide on how Artificial Intelligence is revolutionising the logistics industry, enhancing efficiency, accuracy, and overall operational excellence.

Read More
Choosing the Right Pallet Racking System

Workplace design and flexible spaces have become more crucial than ever in catering to the evolving work styles and needs of employees.

Read More

Want to know more?

Do you have a question about Double Deep Pallet Racking? To guarantee maximum operational efficiency, contact one of our storage specialists today.

    • Address:

      Unit 11 The iO Centre,
      Arlington Business Park,
      Stevenage, Hertfordshire,
      United Kingdom, SG1 2BD

    • Email: info@sec-group.co.uk
    • Phone: 01438 731 990