Warehouse Automation | SEC Storage
automation

Warehouse Automation

Cut costs, boost throughput and eliminate errors with warehouse automation.


Why automate your warehouse?

Forward-thinking businesses of all sizes are investing in productivity and efficiency, by automating all or part of their warehouse operations. They’re benefiting from seamless material flows, optimised resources, reduced manual errors and higher levels of customer satisfaction.

Today’s automation goes beyond having machines doing much of the manual work. By utilising artificial intelligence (AI) in your warehouse design, warehouse management system (WMS) and robotic devices, practical decisions can be made faster and more accurately than ever before. Other benefits include:

Reduced operating costs

Automation can significantly reduce labour, energy and error mitigation costs while giving a sizable boost to picking accuracy. It also makes 24/7 operation easier, with no need for breaks or shift changes.

Maximised warehouse space

Automation enhances warehouse space by optimising layouts and workflows through vertical and condensed storage, and precise inventory management utilising every cubic meter.

Boosted throughput

Automated systems work at the same level of efficiency at all volumes of operation. This gives you confidence to handle more on a day-to-day basis, and assurance that performance won't suffer at times of peak volume.


What happens when you don't automate

It’s getting harder to stay competitive when you don’t automate your warehouse. Problems that occur include:

  • Mistakes in order fulfilment due to human error
  • More accidents, injuries and fatigue among staff
  • Higher staff turnover, meaning higher recruitment and training costs

All these demand that more management time is given over to tactical planning and to resolving issues, leaving less for strategic decision-making.

At SEC Storage, we specialise in crafting tailored automation solutions to meet your unique needs, regardless of your warehouse size or complexity.

Geek+ RS* Roboshuttle Automation System

What warehouse automation looks like

There’s more to warehouse automation than conveyor belts, forklifts, sensors and robots. Intelligent automation converts all or parts of a warehouse into an integrated operation. It’s a collaboration between devices and people that delivers higher levels of efficiency, productivity and profitability.

Warehouse automation uses automated storage systems to replace repetitive tasks through a combination of machine learning and experience. It takes away time consuming or labour intensive duties that require repetitive manual data entry and analysis, and relieves warehouse workers from many of the more physical tasks.

These systems enable employees to focus on other important tasks that need more time dedicated to them, such as quality control.

The two types of warehouse automation

There are two forms of warehouse automation: physical and digital. The ideal solution is a blend of both.

Physical automation

Physical automation is all about cutting the burden on your workforce, by using devices to carry out manual handling tasks. Items are moved using automated guided vehicles or belts.

Digital automation

Digital automation relies on electronics and software to help manage warehouse operations. It includes a wide variety of tools and systems, including a warehouse management system, barcode readers, sensors to monitor locations of stock and devices. It makes inventory tracking and stock counts easier and more reliable.

The optimum solution blends both physical and digital

The integration of physical and digital warehouse automation, combined with AI, is the ideal solution. Where systems and devices have the capacity to process high volumes of data, fast, to communicate with one another, and to make rational decisions, they can boost warehouse efficiency.

The benefits of an automated warehouse

  • Higher customer satisfaction
  • Lower operating costs
  • Reduced human error
  • Improved workplace safety
  • Better visibility of inventory location and count


What the automated warehouse looks like

  • AMRs
  • AGVs
  • AS/RS
  • Sortation

Autonomous Mobile Robots

AMRs are advanced robots that navigate autonomously, performing tasks like picking, replenishment, and sorting.

  • They navigate dynamic warehouse environments, adapting their route based on what’s happening around them.
  • Equipped with sensors and AI for efficient task execution.
  • Ideal for small to large-scale operations due to their scalability.

The flexibility of these robots makes them a preferred choice for organisations seeking a quick, cost-effective automation upgrade. AMRs can significantly reduce manual workload while boosting accuracy and efficiency.

AMRs

Automated Guided Vehicles

AGVs are vehicles that follow fixed routes as they transport goods in a warehouse.

  • They utilise sensors, magnetic strips, or QR codes for navigation.
  • A reliable solution for repetitive transport tasks with defined routes.
  • Ideal for operations with high throughput needs.

Where they are implemented correctly, AGVs excel in environments where precision and predictability are critical. They can help streamline internal logistics, by reducing delays and improving workflow efficiency.

AGVs

Automated Storage and Retrieval Systems

AS/RS are systems designed to automate the process of inventory storage and retrieval.

  • They use shuttles, mini-loaders, and barcode scanners to perform their tasks.
  • Ideal for optimising both vertical and horizontal storage space.
  • Deliver enhanced speed and accuracy in high-density warehouses.

Ecommerce and manufacturing are two industries where AS/RS systems bring huge benefits. They speed up the process to storing and retrieving inventory, and meet the demands of fast-paced operations.

AS/RS

Automated Sortation Systems

Sortation systems identify items as they enter the warehouse and direct them to the correct storage location.

  • They rely on technologies like RFID, barcode scanners, and sensors.
  • Streamline sorting at all stages in the logistics process: receiving, picking, packing, and shipping.
  • Ideal for high-speed order fulfilment operations.

Retail and other high-volume, high-speed logistics operations increasingly rely on automated sortation systems. They use innovative techniques to identify products with increased accuracy. The implementation of these systems helps cut processing times and boosts productivity in large-scale operations.

Sortation

Warehouse automation for SMEs

Businesses of all sizes can take advantage of warehouse automation. Robots and AI are no longer restricted to big companies with deep pockets. Today it’s possible for smaller firms to benefit from technologies like real-time computing, voice-directed warehousing and robotic process automation.

We’re delivering scalable, cost-effective solutions tailored to the needs of SMEs. We’re seeing clients enjoy a return on investment through improvements such as:

  • Boosted Productivity: Improved pick accuracy and operational efficiency
  • Maximised Storage: Increased capacity through optimised space
  • Accelerated Operations: Speeding up of put-away and retrieval times
  • Reduced Costs: Lower labour expenses while maintaining output

 

SEC Storage designs warehouse automation solutions

From innovative automation technologies and bespoke pallet racking systems to tailored mezzanine floors and cutting-edge warehouse design, our expert team delivers strategic, cost-effective results aligned with your business goals.

You benefit from an approach that takes full advantage of AI tools to design you a warehouse optimised for your business. The design process involves a detailed analysis of your transaction data and business objectives to create the best possible warehouse for your unique needs.

Our solutions make automation a smart choice for SMEs aiming to stay competitive.

We can help you with:

 

How automation helped a client achieve B-Corp status

We developed a new warehouse solution for an Electrical Distributor, that was designed to maximise space, streamline operations, and enhance service across their supply chain.

It involved consolidating inventory from multiple subsidiaries into a single facility with 12,000 SKUs. The design process ensured the solution met their current needs and was also aligned with their plans for future growth.

The client took advantage of our AI-enabled, data-driven design platform, DIDO. The result was a data-backed solution tailored to their expansion and innovation goals. It assisted them in reaching B-Corp status.


Measureable ROI

When you work with us, you’re benefiting from an award-winning team committed to delivering projects with measurable ROI. Our team of design and technology experts, data analysts and project managers creates and delivers tailored, data-backed solutions in line with industry best practice.

You have a business with unique requirements and strategic objectives. We have a team with the tools, skills and experience we know will deliver outstanding results.

Learn how to make your warehouse operations more competitive. Get in touch with us today.

AMR Roboshuttle

View our automation projects

  • x2 Storage Capacity
  • Enhanced Sustainability
  • x8 Processing Efficiency

Electrical Distributor

Electrical distributor upscales with DIDO AI Earlier this year a well-known electrical distributor moved to and developed a new warehouse...

  • 10,000 ft2
  • 40% + Pallet Location
  • Shuttle Solution

Proteus Waterproofing

Bulk Storage Facility Previously, Proteus Waterproofing was operating from two warehouses on the same industrial park however collating orders from...

  • 555 Pallets
  • FIFO
  • Shuttle System

Natures Way Foods Ltd

Design and Installation of a High-Density Pallet Shuttle System Natures Way Foods began in 1994, when the Langmead brothers set...

Harry Watts

Gary Kirk

Damian Chudleigh Smith

Thomas Clarke

Adrian Wilcox

Allen Burgess

Dhinay Chohan

Our Experts

At SEC we work together to deliver the best possible result for you, our customer.

Our dedicated and experienced sales teams, data analysts, designers, project managers and customer service staff communicate and collaborate to design and install the best possible system for your needs. Our staff are your project’s most valuable asset, take time to meet some of them here.

Our Team

How we can help your industry

  • Automotive Automotive
  • Building Products Building Products
  • eCommerce eCommerce
  • Fashion Fashion
  • Food & Beverages Food & Beverages
  • Manufacturing Manufacturing
  • Pharmaceutical Pharmaceutical
  • Ports & Harbours Ports & Harbours
  • Retail Retail
  • Warehousing & Logistics (3PL) Warehousing & Logistics (3PL)
  • Wholesale & Distribution Wholesale & Distribution
  • Automotive Automotive
  • Building Products Building Products
  • eCommerce eCommerce
  • Fashion Fashion
  • Food & Beverages Food & Beverages
  • Manufacturing Manufacturing
  • Pharmaceutical Pharmaceutical
  • Ports & Harbours Ports & Harbours
  • Retail Retail
  • Warehousing & Logistics (3PL) Warehousing & Logistics (3PL)
  • Wholesale & Distribution Wholesale & Distribution
Automotive

Automotive

From bulk storage to small parts, having an optimised warehouse storage solution will ensure your operations are efficiency and flexible to changing customer demands and supply chain challenges.

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Building Products

Building Products

Adaptable warehouse storage solutions keep our customers agile and optimised for a wide range of small, medium and over-sized products. Discover some of the technologies we use to achieve high levels of efficiency.

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eCommerce

eCommerce

eCommerce relies on efficient and streamlined order processing for fast fulfilment to meet the challenges of today’s online demands. Discover a host of technologies that can make this happen.

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Fashion

Fashion

A huge rise in online purchasing means both order fulfilment and returns processes must be as efficient as possible. Discover the latest technology innovations we use to help our fashion retail customers.

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Food & Beverages

Food & Beverages

The Food & Beverage sector has seen a huge increase in the demand for online purchasing as well as more efficient storage solutions due to stock holding. Discover the latest technology innovations we use to help our customers stay fully optimised and agile.

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Manufacturing

Manufacturing

Agility is key for the manufacturing sector. Adapting to changing consumer demands and an uncertain supply chain means warehouse storage systems need to deliver on efficiency and space optimisation.

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Pharmaceutical

Pharmaceutical

The Pharmaceutical industry relies on accurate picking, rapid fulfilment and short delivery times. Find out some of the technology innovations we use to help our customer reach their goals.

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Ports & Harbours

Ports & Harbours

A crucial line in the supply chain calls for accurate and fast offload, storage and onward distribution with optimised warehouse storage capacity and efficiency of stock movement. Learn about the latest innovations we use to help our customers.

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Retail

Retail

It’s all about efficiency. Retailers must operate streamlined processes with optimised storage capacity to manage customer demands & overcome supply chain challenges. Discover the latest technology innovations to help.

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Warehousing & Logistics (3PL)

Warehousing & Logistics (3PL)

3PLs rely on optimised storage solutions to deliver the speed, accuracy and flexibility for customers’ fulfilment requirements. Find out how we help 3PLs with a range of technologies and innovations.

Get in touch
Wholesale & Distribution

Wholesale & Distribution

With the growing trend for online purchasing, integrating intelligent warehouse design and innovative technologies can deliver efficiency and agility. Find out the latest innovations.

Get in touch

Awards & accreditations for this service

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UKWA Young Employee of the Year

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Digital Innovation Project (Systems)

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Technology Company of the Year

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SafeContractor

SafeContractor

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Constructionline

Constructionline

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Related insights

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What is a WMS System?

A WMS helps your team be more efficient, by making it easier to know where incoming items should be stored, and where to find stock that's due to leave.  

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The Benefits of AI in Warehousing

This is our take on the benefits of AI in warehousing in the next few years.

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Warehouse Optimisation

Warehouse optimisation includes physical automation via strategic analysis of warehouse operations and improvements to processes.

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Want to know more?

For assistance with understanding the potential of warehouse automation for your next project to guarantee optimal operational efficiency, contact one of our storage specialists today.

    • Address:

      Unit 11 The iO Centre,
      Arlington Business Park,
      Stevenage, Hertfordshire,
      United Kingdom, SG1 2BD

    • Email: info@sec-group.co.uk
    • Phone: 01438 731 990